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How is the plasma cleaning machine surface treatment technology efficient surface cleaning

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Published on:

03 Sep,2020

How is the plasma cleaning machine surface treatment technology efficient surface cleaning:

Plasma pretreatment and cleaning creates ideal surface conditions for subsequent coating of plastics, aluminum and even glass. How is the plasma cleaning machine surface treatment technology efficient surface cleaning?

As plasma cleaning is a "dry" cleaning process, the material can immediately enter the next processing process after the treatment, therefore, plasma cleaning is a stable and efficient process. Due to the high energy of plasma, the chemical substances or organic pollutants on the surface of the material can be decomposed, and the impurities that may interfere with adhesion can be effectively removed, so that the surface of the material can meet the requirements of the subsequent coating process. The use of plasma cleaning machine plasma technology according to the requirements of the process for surface cleaning, no mechanical damage to the surface, no chemical solvent green environmental protection process, mold release agent, additives, plasticizer or other hydrocarbon composed of surface pollution can be removed.

Surface cleaning by plasma cleaning machine removes fine dust particles that are tightly attached to the plastic surface. Through a series of reactions and interactions, the plasma is able to remove these dust particles from the surface of the object. This can significantly reduce the rejection rate for high quality coating operations such as those in the automotive industry. Through a series of physical and chemical actions at the microscopic level, plasma surface cleaning can obtain fine and high-quality surfaces.

Advantages of plasma cleaning:

1. Compared with plasma cleaning, water washing is usually just a dilution process. Compared with CO2 cleaning technology, plasma cleaning does not need to consume other materials.

2. Plasma cleaning can deal with the complete surface structure of the material, not just the protruding part of the surface layer.

3. Online integration without extra space; Low operating cost, environmentally friendly pretreatment process.

4. Pretreatment: Plasma surface activation treatment for different applications.

Plasma surface treatment technology can be used for surface activation of a variety of materials, including plastics, metals, glass, textiles, etc. Whether coating or bonding is required on the treated surface, effective activation treatment of the material surface is a necessary process step.

By measuring the surface with a surface test ink:

Before treatment, the surface tension is low, the test ink can not wet the surface, after plasma treatment, the surface tension is increased, the test ink can wet the surface, the activation effect of plasma treatment on the surface. Plasma surface treatment can effectively activate the surface of the material. For plastics, non-polar surface is often difficult to be bonded and coated, and the activation of the surface is to modify the structure of the polymer molecular chains that constitute the plastic, making the surface of the material easy to be processed and treated

Advantages of CRFPLASMA activation:

The process is fast and reliable; Uniform plasma beam ensures uniform and stable surface treatment, low-cost, environmentally friendly pretreatment process; Pretreatment process without corona effect; The material is treated without contact with high voltage.   

Pretreatment: plasma technology and plasma coating technology, a surface coating technology of unlimited application potentials for using plasma technology or plasma coating technology, can satisfy the demands of subsequent process various features can make the surface with the aid of this novel plasma technology, using low cost of material, can produce a new type of high quality materials, high functional. Plasma coating technology is very suitable for selective coating treatment, which greatly expands the application field of this technology. PET film, aluminum foil, textiles, glass, various plastics, metals and precious metals can be used to finish the surface coating treatment. Using this technique, it is also possible to harden the material, for example in tool manufacturing, or to produce plastic products with sticky or self-adhesive surfaces.

Sing Fung Intelligent  Manufacturing: plasma cleaning machine plasma processing to ensure reliable coating adhesion. In practical production, the manipulator is often used to control the plasma spray gun for surface treatment of products. Typical applications of plasma pretreatment technologies include automobile and aviation industries, manufacturing of electronic and electrical appliances, daily necessities and packaging industries. Plasma cleaning machine pretreatment can ensure the adhesion of surface coating on metal materials such as aluminum, plastic materials such as PP or EPDM, or other materials.

Process: plasma processing technology is used to achieve reliable and durable bonding quality between plastic materials

Thanks to the high activation performance of plasma surface treatment. Industrial applications require extensive bonding of glass, metals, plastics, fabrics, and film. In the field of plastic bonding, there are also countless applications. In addition to adhesion between plastics, plasma technology has been successfully applied to structural adhesion during part assembly. In the automotive industry, for example, the bonding surfaces of radiators and truck bodies are plasma-pretreated. After plasma pretreatment, no additional cleaning or other pretreatment process is required. Plasma technology can ensure high adhesion strength. Through years of collaboration in process development, the company has a wealth of data on bonding techniques, including what plasma-based materials and what adhesives work best.

On-line application of two-component injection molding process:

In the process of injection molding, after the injection of the first component material, the injection mold is opened, and the plasma spray gun scans the area that needs to be bonded with the second component material. Through the treatment of the first component material, it can achieve reliable adhesion with the second component material. By means of plasma technology, different general conventional materials can be used in the processing of medical devices. Plasma surface treatment system: Plasma surface treatment system, an efficient, simple "in-line" treatment process for almost any process. Plasma treatment technology is a pervasive and effective means of surface improvement for processes where the surface properties of products are a determinant factor in subsequent processes.

Sing Fung Intelligent  Manufacturing: plasma cleaning machine atmospheric plasma treatment technology can be selective cleaning, activation, or coating including plastic, metal, glass, film or fabric and other materials. These treatments can make plastics resistant, metals resistant to corrosion, or glass resistant to dirt. After the material is treated, the quality of coating or printing is improved, the quality becomes stable and the durability increases. Atmospheric plasma treatment technology, users can be specific processing process, become efficient, economic, environmental protection of advanced processing technology.

How is the plasma cleaning machine surface treatment technology efficient surface cleaning

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