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What are the consumption of vacuum plasma surface treatment machine metal polymer ceramic surface cleaning

What are the consumption of vacuum plasma surface treatment machine metal polymer ceramic surface cleaning

What are the consumption of vacuum plasma surface treatment machine metal polymer ceramic surface cleaning: Vacuum plasma cleaner (plasmacleaner), also known as vacuum plasma surface processor, or vacuum plasma surface processor, is a brand-new high-tech technology that uses plasma to achieve effects that cannot be achieved by conventional cleaning methods. The consumption of vacuum plasma cleaning machine mainly has the following aspects. The loss is mainly in the maintenance of the vacuum pump. The vacuum pump needs to be fed and replaced on a regular basis. If you need to clean the product with reactive gas, the gas is also considered as one of the consumables of the vacuum plasma surface treatment machine. But not all processes use gas, and if the customer chooses to use a dry pump instead of an oil pump, there is no harm. Basically, it is inspected every three months, supplemented according to the condition, and other seals are used for one and a half years, and whether to replace it is determined according to the inspection aging condition. Generally speaking, according to the traditional cleaning method of water solvent, although it looks cheap, it costs a lot of energy and environmental costs. The drying process of this method is very slow and also requires a lot of energy. The vacuum plasma surface treatment machine can eliminate the various risks that may occur when cleaning with wet chemical methods, and no waste liquid is generated during the cleaning process. The use of chemical reagents with traditional cleaning skills will cause great harm to the environment. Plasma assisted cleaning It is a skill that can replace chemical cleaning and an environmentally friendly cleaning skill, which is both safe and environmentally friendly. Moreover, the consumables of the vacuum plasma surface treatment machine are almost insignificant compared with traditional washing methods. At present, plasma cleaning technology has been widely used in the cleaning of metal, polymer and ceramic surfaces, the removal of residual metals on the surface of hybrid circuits and printed circuit boards, the cleaning of biomedical implant materials, and the cleaning of silicon wafers. And the restoration of archaeological relics and other fields.

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High-tech surface treatment processes using plasma technology to clean activated and coated surfaces

High-tech surface treatment processes using plasma technology to clean activated and coated surfaces

High-tech surface treatment processes using plasma technology to clean activated and coated surfaces: Pretreatment - Plasma technology, a high-tech surface treater process for cleaning, activating and coating surfaces. Plasma surface treatment machine application treatment is one of the effective treatment processes for cleaning, activating and coating surfaces, and can be used to treat a variety of materials, including plastics, metals, ceramics, polymeric materials or glass. Using plasma technology to clean the surface can remove the release agent and additives on the surface, and the activation process can ensure the quality of the subsequent bonding process and coating process. For the coating treatment, the surface properties of the composite material can be further improved. Using this plasma technology, we can efficiently pretreat material surfaces according to specific process requirements. Plasma surface treatment machine pretreatment and cleaning create ideal surface conditions for subsequent coating of plastics, aluminium and even glass. Plasma cleaning is a stable and efficient process because the plasma cleaning is a "dry" cleaning process, and the material can go to the next process immediately after being treated. Due to the high energy of the plasma, chemical substances or organic pollutants on the surface of the material can be decomposed, and all impurities that may interfere with adhesion can be effectively removed, so that the surface of the material can reach the optimal conditions required by the subsequent coating process. Plasma surface treatment machine application technology can be used for surface activation of many materials, including plastics, metals, glass, textiles, etc. Both coating and bonding of treated surfaces are necessary process steps to effectively activate the surface of a material. Polypropylene, polyethylene, acrylonitrile-butadiene-styrene copolymer, polyester, polystyrene, EPDM, PTFE, etc. Usually the surface energy is low and not fully penetrated, which makes their surfaces difficult to paint, print and bond, even some organic materials, metals, silicone rubber, glass ceramics, etc. It is difficult to coat and bond, or they have to pay a high price to solve these problems with specialized polymer products. Plasma treatment can significantly improve adhesion. With the help of plasma surface treatment machine application technology and low-cost materials, new, high-quality high-function materials can be produced. Plasma Surface Treatment Machine Plasma spraying technology is very suitable for selective coating treatment, which greatly expands the application field of this technology. PET film, aluminum foil, textiles, glass, various plastics, metals, precious metals can be coated by plasma technology. Using this technique, materials can also be hardened, for example, in the production of cutting tools, and plastic products with adhesion-promoting or self-adhesive surfaces can also be produced.

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Introduction of plasma surface activation cleaning treatment of glass cover plate

Introduction of plasma surface activation cleaning treatment of glass cover plate

Introduction of plasma surface activation cleaning treatment of glass cover plate: According to the requirements of the glass cover plate production line, plasma surface treatment equipment can be used to treat the products. The optional equipment includes: atmospheric plasma cleaning machine, wide-width linear plasma equipment, etc. The energy of the ions and electrons of the plasma can reach 6 eV or even higher. Its major feature is that the ejected plasma is neutral and has no charge. The surface of the treated material can be activated, cleaned and etched in-line. At atmospheric pressure, the plasma size of each nozzle is: diameter ranging from 15 to 90 mm, and nozzle length ranging from 20 to 30 mm. According to the product size and processing width requirements, the online processing glass cover plate plasma cleaning machine equipment can be flexibly selected. The principle of surface activation and cleaning treatment of glass cover plasma cleaning machine: Plasma is composed of a large number of free electrons and ions, and is an ionized gas that is close to neutrality on a macroscopic scale. It is another aggregation state of matter, that is, plasma state, that is, the fourth state of matter. The electrons in the plasma get energy from the electric field, transform into free high-energy electrons, collide with atoms and molecules in the gas, produce excitation and ionization, and generate excited molecules, while atoms, ions and free radicals are extremely unstable, chemical reactions It has strong properties and is prone to reactions that generally cannot occur, resulting in new compounds or weightlessness of the treated material. During processing, the surface layer is etched, resulting in new properties (eg, weight loss, moisture absorption, deepening, adhesion, etc.); or leading to cross-linking, grafting, and polymerization. Plasmas are very different from ordinary gases in their properties. The temperature of electrons in plasma can reach several thousand to tens of thousands of K, while the temperature of gas is very low, about hundreds of degrees Celsius at room temperature, and the energy of electrons is about a few to a dozen electron volts. This energy is greater than the bond energy of polymer materials (several to dozens of electron volts), and can completely break the chemical bonds of organic molecules, thereby generating new bond energy; however, it is much lower than high-energy rays, only with It is related to the surface of the material, so it does not affect the matrix properties. If you have any questions or want to know more, please feel free to consult Chengfeng Zhizao plasma technology manufacturer.

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The performance of the modified catalyst by low temperature plasma treatment on Ni/Al2O3 catalyst for CO2 reforming methane

The performance of the modified catalyst by low temperature plasma treatment on Ni/Al2O3 catalyst for CO2 reforming methane

The performance of the modified catalyst by low temperature plasma treatment on Ni/Al2O3 catalyst for CO2 reforming methane: Low-temperature plasma is a system in a thermodynamically non-equilibrium state and has important applications in the field of catalysts. Plasma treatment has the performance of Ni/Al2O3 catalyst for catalyzing CO2 reforming methane. The catalyst surface after plasma treatment and then roasting has high low-temperature catalytic activity and strong anti-carbon deposition ability. Compared with conventional catalysts, the catalyst is prepared by plasma technology, and the dispersion of metal active species of the catalyst is obviously improved, and the catalyst activity is increased. Low-temperature plasma can be effectively used to directly synthesize ultrafine particle catalysts, improve the dispersion of catalyst active components, catalyst surface treatment, precipitation of active components into the matrix, and synergistic effect of catalysts, etc. The catalyst prepared or treated by low temperature plasma has the advantages of large specific surface area and fast reduction rate, thereby improving the catalytic activity of the catalyst. After the low temperature plasma modification, the structure of the solid base catalyst was changed in a friendly manner, the catalytic activity of the catalyst was effectively improved, and the thiol conversion rate was significantly improved. The morphology and particle size of the modified catalysts changed significantly. Compared with the unmodified catalyst, the treated catalyst has obvious particles, but part of it is still amorphous. Plasma-treated catalyst particles are distinct but non-uniform in particle size. The plasma-treated catalyst particles are elliptical and spherical, with uniform size and good dispersion, large porosity and no agglomeration. After the low temperature plasma modification, the average particle size of the catalyst components was reduced, and the particle dispersion of the catalyst was significantly improved. Activated carbon has the advantages of large adsorption capacity, good chemical stability, large specific surface area and large pores, etc. It can be used to adsorb mercaptans in air and liquid phase, and is a suitable catalyst carrier for desulfanization. The use of low-temperature plasma technology can destroy the original crystal structure of the catalyst and generate more holes to improve the activity of the catalyst. The specific surface area of ​​the low-temperature plasma-modified catalyst increases, and the number of micropores increases. Since it is the micropores that determine the adsorption of thiols, and the adsorption capacity also depends on the micropores, the modification of the low-temperature plasma can make the catalyst more active and the conversion rate of thiols higher. Under the action of plasma, a small amount of H2O and CO2 covered by the basic center of the catalyst are further removed, thereby reducing the possibility of reacting with MgO, and the basic center of the catalyst is exposed and enriched on the surface of the catalyst, which is beneficial to improve the reduction performance of the catalyst and adsorption performance, thereby improving catalyst activity.

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Glass plasma spraying plasma cleaning machine surface activation cleaning treatment

Glass plasma spraying plasma cleaning machine surface activation cleaning treatment

Glass plasma spraying plasma cleaning machine surface activation cleaning treatment: Nowadays, when people buy perfume, they not only pay attention to the fragrance, but also pay attention to the packaging. The packaging is as important as the fragrance. At present, plasma cleaning machine technology is used before printing on perfume bottles of big brands. Traditionally, there are only three basic colors for glass production: white, green or brown. In order to produce more delicate glass packaging, many products, such as cosmetic packaging, go through a dyeing process, and metal beverage containers also need to be painted to attract end consumers. Advantages of cleaning and activation treatment before glass plasma spraying: Can be easily integrated into glass plasma spraying production line; reduce reject rate; use innovative glass spraying technology for plasma treatment; fine plasma cleaning machine to improve glass surface microstructure; plasma cleaning activation treatment before glass spraying. The advantages of plasma cleaning machine surface activation cleaning compared to traditional cleaning methods: It can handle samples of various shapes: for samples with complex shapes, plasma cleaning can find the right solution. No additional auxiliary items and conditions are required for the treatment process: the atmospheric plasma cleaner only needs 220 volts AC and CDA compressed air and no additional items and conditions are required. Low operating cost: fully automatic operation, 24-hour continuous operation, no need for manual supervision, operating power can be as low as 600W. Stable treatment effect: The treatment effect of plasma cleaning is very uniform and stable, and it maintains a good effect for a long time after conventional sample treatment. There is no pollution in the whole processing process: the plasma cleaning machine itself is a very environmentally friendly equipment, which does not produce any pollution, nor does it produce any pollution during the processing. The plasma cleaning machine has high processing efficiency and can realize fully automatic online production: as long as the surface of the sample is treated in a short time, the plasma cleaning in the atmosphere can achieve the effect within 2 seconds. It can be matched with the original production line to realize fully automatic online production and save labor costs. Low processing temperature: The processing temperature can be as low as 80 °C and below 50 °C, and the low processing temperature can ensure that there is no thermal shock to the surface of the sample.

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Pipe and wire plasma cleaning machine surface treatment to improve the surface tension of non-polar plastics

Pipe and wire plasma cleaning machine surface treatment to improve the surface tension of non-polar plastics

Pipe and wire plasma cleaning machine surface treatment to improve the surface tension of non-polar plastics: The tube wire has a low surface tension, which can adhere well to the paint surface. Surface tension can be maximized in many cases (in fact all cases) to achieve the desired adhesion by using plasma cleaning machine surface treatments. Scenarios for plasma surface activation and cleaning of pipes and wires: The surface of the material is activated by plasma cleaning using an oxygen plasma cleaner and then the plastic wires are etched. This can increase their surface energy. When cleaning the pipe, it is important to increase the surface area, which promotes good bonding. Plasma surface cleaning and activation process: The effect of oxygen plasma on the surface tension of non-polar plastics is obvious. The reason is that, due to the high reactivity of oxygen radicals, polar bonds are formed, which constitute the adhesion points of the coating liquid. In this way, the surface tension is increased, wetting is accelerated and the adhesion is improved.

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