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Research on spraying surface modification coating of magnesium alloy plasma cleaner

Research on spraying surface modification coating of magnesium alloy plasma cleaner: Magnesium alloys have low density, high specific strength and specific stiffness, and have extremely important application value and broad application prospects in aerospace, transportation, 3C products (communication and computing) and other industries. In addition, magnesium alloy also has good biocompatibility, mechanical compatibility and degradability as a new type of biomedical implant material and has also received extensive attention. Although magnesium alloy has outstanding advantages, it has low wear resistance and poor corrosion resistance, which limits its application to a certain extent. Therefore, improving the corrosion resistance and wear resistance of magnesium alloys under different working conditions is a problem that must be solved to expand its application. The surface modification technology of plasma cleaners can increase the surface hardness, improve corrosion resistance, and enhance wear resistance by adjusting the composition and structure of the modified surface without affecting the strength of the material. Appropriate surface modification treatment of magnesium alloys is of great significance for exerting the performance advantages of magnesium alloys. Plasma cleaning machine spraying technology has the advantages of high productivity, fine coating structure, high bonding strength with substrate, low porosity, wide sources of spraying materials, and low cost, making it suitable for traditional fields such as wear-resistant coatings and corrosion-resistant coatings. The application is more extensive. Due to the differences in physical and chemical properties between the magnesium alloy substrate and the ceramic coating, residual stresses will be generated during the preparation of the coating, which will reduce the bonding strength between the substrate coatings and affect the overall performance. The metal/ceramic gradient coating sprayed by the plasma cleaner uses the metal phase as the transition layer and the ceramic phase as the surface layer, or as the thickness of the coating increases, the content of the ceramic phase gradually increases and the content of the metal phase decreases accordingly, which is a good solution. The problem of the mismatch of metal and ceramic properties. It greatly reduces or eliminates the stress in the coating and improves the bonding strength between the coating and the substrate. Plasma cleaner spraying technology prepares modified coatings on the surface of magnesium alloys, which greatly improves the surface hardness, wear resistance and corrosion resistance of magnesium alloys, and expands the application range of magnesium alloys.

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What's the change of acrylic printing effect after processing by plasma cleaning equipment

What's the change of acrylic printing effect after processing by plasma cleaning equipment: Acrylic, also known as PMMA or plexiglass, is an important plastic polymer. Because of its good transparency, aesthetics, chemical stability, weather resistance, easy dyeing and easy processing, it has been used in many industries and The field is widely used. I don’t know if you have any experience that the ink of acrylic material is easy to fall off after printing, so is there a good way to improve the ink adhesion of acrylic material? Today I want to introduce to you the treatment process of plasma cleaning equipment that can help you solve it. Using plasma cleaning, activation, etc., plasma cleaning equipment can perform plasma surface treatment on acrylic plexiglass panels to improve the surface energy of acrylic materials, which is beneficial to improve the adhesion of ink on the surface of the material and make the ink bonding more uniform and firm. The processing method of the cleaning equipment is at the nanometer level, so we can compare the changes in the dyne value of the material before and after processing by the plasma processor. Two types of acrylic panels, white and transparent, were selected. Before processing with plasma cleaning equipment, their dyne values ​​were around 36 dyne. The dyne test results of the two acrylic materials after treatment by plasma cleaning equipment, we can see that the surface of the two acrylic materials after treatment by the plasma treatment equipment can reach 80 dyne, which is greatly improved, but different The improvement of the subsequent printing effect is also different. Want to know how the printing effect will change after the materials used by your company are processed by the plasma processor? Come to Chengfeng Zhizao to help you do verification for free! Chengfeng Zhizao focuses on the research and development and manufacture of plasma cleaning equipment. If you want to have a more detailed understanding of the equipment or have questions about the use of the equipment, please click on the Chengfeng Zhizao online customer service, and Chengfeng Zhizao is waiting for your call!

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What are the differences before and after processing the mobile phone shell antenna by the atmospheric rotating plasma cleaner

What are the differences before and after processing the mobile phone shell antenna by the atmospheric rotating plasma cleaner: In today’s smart phone market, whether it’s a high-end smart phone or a cost-effective, affordable smart phone, many of its components will use the surface treatment process of an atmospheric rotating plasma cleaning machine, just to name a few, such as touch screens, PCBs, speakers , Buttons, shells, batteries, etc., their mobile phone shells have insufficient adhesion and poor wear resistance; mobile phone antennas are not firmly bonded, and are prone to delamination and cracking. These components will use atmospheric rotating plasma during production, processing and assembly. Cleaning machine processing technology, next we use the mobile phone shell and mobile phone antenna to understand what effect the surface treatment process of the atmospheric rotary plasma cleaning machine has on it. The plasma surface treatment technology of the plasma cleaner can not only clean the surface organic matter of plastic, metal, glass, ceramics and other materials, but also remove the plasma surface activation on the surface of the mobile phone shell, effectively improving the bonding of the mobile phone shell during the printing and coating process. The effect is that the coating between the shell and the substrate can be firmly bonded, thereby solving the problem of weak bonding. In addition, after plasma treatment, the coating of the mobile phone shell will be very uniform, and the appearance will be more beautiful and beautiful. The wear resistance will also be greatly improved, and the paint will not be rubbed for a long time. After the mobile phone antenna is treated with an atmospheric rotary plasma cleaner, the reliability of the bonding is improved, and the problem of delamination or cracks in the bonding of the mobile phone antenna is solved. The bonding of mobile phone antennas is realized between two or more different materials. The general process is to glue glue to the surface of the substrate, and then glue the FPC to solidify it. Due to the large amount of dirt on the surface of the substrate, there are fine particles before bonding and curing, or the surface energy of the substrate itself is low, so the bonding effect is not ideal and the reliability is difficult to guarantee. In the actual production process, delamination and Crack phenomenon. The plasma surface treatment process of the atmospheric rotary plasma cleaning machine can effectively clean and activate the surface of the substrate, improve the bonding performance, improve the reliability of bonding, and solve the problem that the mobile phone antenna is not easy to bond and fall off. Chengfeng Zhizao focuses on the R&D and manufacturing of plasma technology. If you want to have a more detailed understanding of the equipment or have questions about the use of the equipment, please click on the Chengfeng Zhizao online customer service. Chengfeng Zhizao is waiting for your call!

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Five advantages of vacuum plasma surface treatment system in HDI board and FPC processing

Five advantages of vacuum plasma surface treatment system in HDI board and FPC processing: In recent years, with the continuous advancement of science and technology, the requirements for PCB and FPC processing difficulty and quality have become higher and higher. Due to the emergence of new materials and new processes, vacuum plasma treatment systems and plasma surface treatment technologies have become broader Space for development. This article mainly introduces the application of vacuum plasma surface treatment system in HDI board, FPC and other fields. Vacuum plasma surface treatment system for HDI plates: HDI boards are smart phone motherboards. After laser drilling, carbides are usually formed in the micropores. The cleaning process of the vacuum plasma surface treatment system can remove the holes in the holes. Carbides, in addition, the etching and activation of the vacuum plasma surface treatment system can make the micro-holes more smooth, improve the reliability of the PTH process, increase the yield, and can significantly improve the gap between the copper plating layer and the copper material at the bottom of the hole. Stratified. FPC board processing plasma cleaning machine process introduction. The vacuum plasma surface treatment system can be used to remove the residual glue on the wall of the multi-layer soft board during the manufacturing process of the FPC board; the plasma surface treatment strengthens the material, such as steel sheet, aluminum sheet, FR-4, etc.; decomposition due to laser cutting Gold finger carbide; remove the dry film residue produced by the production of fine lines. 1. Removal of residual glue on the hole wall of the multilayer soft board: The vacuum plasma surface treatment system is used for cleaning treatment, which can completely remove the dirt in the hole, increase the bonding force between the hole wall and the copper plating layer, improve the reliability and yield of the hole plating, or PTH, and prevent the inner layer from opening and poor conduction. 2. Cleaning and activation of plasma surface strengthening materials: The use of steel plate reinforcement method can improve its bonding force. 3. Decomposition of carbide on the surface of the gold finger: The gold finger will produce a certain amount of carbide after laser cutting. Plasma surface cleaning technology can clean the gold finger and improve the reliability of the product. 4. Plasma cleaner to remove the film: In the thin wire manufacturing process, a certain amount of dry film residues are often generated, and plasma cleaning equipment is needed for processing and removal at this time. 5. Before electroless gold plating and electroplating, clean the surface of gold fingers, pads, etc.: After the surface of the gold fingers and pads are processed by the vacuum plasma surface treatment system, they can effectively remove surface particles and contaminants, improve their reliability during chemical gold deposition and electroplating, and improve product quality. Chengfeng Zhizao focuses on the R&D and manufacturing of plasma technology. If you want to have a more detailed understanding of the equipment or have questions about the use of the equipment, please click on the Chengfeng Zhizao online customer service. Chengfeng Zhizao is waiting for your call!

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Surface plasma treatment equipment low-temperature nitrogen plasma modified PAN film and its anti-pollution properties

Surface plasma treatment equipment low-temperature nitrogen plasma modified PAN film and its anti-pollution properties: With the rapid development of membrane science and technology, it is difficult for a single membrane material to meet actual needs, such as chemical stability, corrosion resistance, hydrophilicity, and pollution resistance. Therefore, it is necessary to physically or chemically modify the membrane material to improve Its comprehensive performance. Polyacrylonitrile (PAN) has become a widely used ultrafiltration membrane material because of its excellent chemical stability, thermal stability and bacterial resistance. It has entered the practical stage in the fields of food, pharmaceutical fermentation, oil-water separation, emulsion concentration, and paint recovery.    However, because the polyacrylonitrile membrane has poor hydrophilicity and is easily contaminated by macromolecules such as protein solutions, it is imperative to modify the polyacrylonitrile membrane to improve its separation efficiency, performance and extend its service life. Surface plasma treatment equipment Plasma is a gaseous treatment technology that combines physics and chemistry. It acts in the nanometer range of the surface of the membrane material and does not affect the body characteristics of the membrane. The modification process is pollution-free and simple and quick to operate. It has been obtained in the society Rapid development. Surface plasma treatment equipment low-temperature plasma modified membrane, the flow of clean water increased, the Zeta potential of the membrane surface and membrane pores increased by 69.4% and 58.66%, respectively, the surface plasma treatment equipment low-temperature plasma technology surface modified polyacrylonitrile ( PAN) ultrafiltration membrane, and vapor phase grafted acrylic monomer (AA) method to improve the anti-fouling performance of the membrane.   Using atmospheric pressure dielectric barrier discharge plasma technology, the surface of the polyacrylonitrile ultrafiltration membrane is grafted with acrylic acid and polyethylene glycol methacrylate containing hydrophilic groups to obtain a hydrophilic ultrafiltration membrane. The ultrafiltration membrane modified by DBD plasma has good anti-biological pollution performance.    Under normal circumstances, the surface of the ultrafiltration membrane contains hydrophilic groups, the better the wettability of the membrane. As the discharge power gradually increased, the contact angle also increased and showed regular changes. This may be because with the increase of the discharge power, the dissociation degree and average energy of plasma active particles (free electrons, positive and negative ions, metastable atoms, free radicals, etc.) have increased, which is caused by the interaction with the film surface. The more active sites, the enhanced modification effect.   Using surface plasma treatment equipment low temperature plasma modification to introduce hydrophilic groups on the surface of the membrane, the contact angle is reduced, and the hydrophilic properties of the PAN super membrane are improved. However, due to the poor timeliness of the plasma-modified ultrafiltration membrane, its hydrophilic properties will gradually decrease with time. Therefore, in order to overcome this shortcoming, gas phase grafting of acrylic monomers (AA) with hydrophilic structure is adopted, and the graft polymerization is carried out in the form of covalent bonds on the surface of the membrane, which can not only attract hydrophilic groups but also overcome the timeliness. , So that the ultrafiltration membrane can maintain its anti-pollution performance for a long time after modification.

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Application of plasma surface treatment equipment in camera modules such as infrared cut-off filters

Application of plasma surface treatment equipment in camera modules such as infrared cut-off filters: In the past decade or so, the surface treatment technology of plasma surface treatment equipment has been widely used in the camera module industry. The camera module products involved in vacuum plasma surface treatment equipment cleaning include many products, such as infrared cut-off filters, Mobile phone cameras, car cameras, and vacuum plasma surface treatment equipment are how to clean these products to prepare for the next process. Plasma treatment of infrared cut filter: The infrared cross-section filter makes full use of the precision optical coating technology. The optical substrate is alternately coated with high and low refractive index optical films, which can achieve high light transmission and near-infrared cross-section filters in the visible light region. By adding in the imaging system The infrared cross-section filter can block some of the infrared rays that will affect the imaging quality, thereby improving the imaging quality and obtaining a better visual presentation. Why does this kind of optical filter adopt plasma surface treatment process? In order to remove impurities and residues on the surface of the infrared cut-off filter, ultrasonic cleaning and centrifugal water washing are usually used, but this method alone cannot form an ultra-clean substrate surface. At this time, it is necessary to introduce vacuum plasma surface treatment equipment. Cleaning treatment, vacuum plasma surface treatment equipment can achieve surface cleaning, surface activation, surface etching, surface coating, so that it can not only remove some organic residues on the infrared cut filter that are difficult to see with the naked eye, but also achieve Surface activation and etching functions to improve the quality and yield of the coating. Application of plasma treatment process for mobile phone camera module: The mobile phone camera module was also mentioned in the previous introduction, which is actually the camera and camera module built into the mobile phone. Its composition is more sophisticated and complex, mainly including the lens, imaging chip, PCB and FPC circuit board, as well as several parts of the camera module of the mobile phone, that is, the connector that connects to the motherboard of the mobile phone. With the development of smart phone multi-camera technology, mobile phone camera modules are developing rapidly in a positive direction. Process application of plasma processing technology in mobile phone camera modules: In fact, plasma processing technology is widely used in mobile phone camera modules. There are many products that can be processed, such as filters, brackets, circuit board pads, etc., and infrared rays. The cut-off filter has the same treatment effect. The plasma surface treatment process can remove organic contaminants on the surface of the above-mentioned material, and can also activate and roughen the surface of the material, which can improve the bonding performance between the bracket and the filter, and improve Reliability of wire bonding, and product yield, etc. Application of plasma technology for on-board camera module: The application of plasma surface treatment machine equipment in vehicle camera module, compared with the application of mobile phone camera module, the main processing products are vehicle lens, vehicle camera module bracket, etc., which can improve the reliability of the product, enhance the bonding ability, and improve the product Yield rate, reducing production costs. Chengfeng Zhizao focuses on the research and development and manufacturing of plasma technology. If you want to have a more detailed understanding of the equipment or have questions about the use of the equipment, please click on the online customer service of Chengfeng Zhizao. Chengfeng Zhizao is waiting for your call!

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